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Upset Forging

For linkage assemblies and hot-formed rods with too many operations for a wire former, and too much welding and presswork for the 4-slide supply base.

Upset forging at Midwest Control Products

Upset forging adds material or forms ends on bar, flat bar and tube where you would otherwise weld on a feature or add machining. By moving metal under heat instead, it reduces waste, simplifies the design and produces durable per-print components for demanding OEM applications.

Is your part in our niche? If your rod is a ‘linkage assembly,’ is hot formed, or carries multiple operations that aren't suited to a 4-slide or multi-slide wire former, or it has too much welding and presswork to fit that supply base, chances are it suits our competitive niche and capabilities.

A typical job

A representative example is a grab handle for a construction-equipment machine, run 250 pieces at a time. The operation sequence is swaging, then upset forging, then threading, then powder coating, all kept together so the part moves from raw bar to finished, coated component under one roof.

Works across materials

Although roughly 97% of what we work with is carbon steel, our forging niche holds true for stainless steel and aluminum as well. If anything, those materials broaden our niche, because fewer shops are willing or able to work with and source them.

Have a forged or linkage part?
Start a custom part or send a drawing, and we'll tell you quickly whether it's our sweet spot.
Start a custom partIs it our niche?